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Broil King Cover, Imperial, Regal 400's

68491

Status: In Stock

was US$79.99

now US$55.99

Description

Description

The Broil King Cover for Imperial Regal 400's, part number 68491, is a premium weather-resistant grill cover engineered to protect Broil King Regal 400 series, Imperial 400 series, and Sovereign XL and XLS series gas grills from outdoor environmental exposure. The cover is constructed with a water-resistant PVC exterior and a heavy woven 900D polyester backing, combining exterior weather resistance with interior durability to deliver long-term protection against rain, UV radiation, temperature extremes, fading, and cracking. It is an exact-fit cover dimensioned specifically for the grill models within its stated compatibility range.

The 68491 cover measures 63 inches wide by 25 inches deep by 46 inches high and features integrated mesh venting panels that promote airflow beneath the cover, reducing moisture accumulation and condensation around the grill surface during storage. Hook-and-loop closure straps secure the cover in position and maintain a tight fit in windy conditions. Blue accent stitching reinforces the seam construction for added structural integrity, and molded rubber handles on each side simplify removal and placement. The deep black exterior finish and embroidered Broil King branding provide a finished appearance that integrates with outdoor living spaces.

What's Included: One Broil King 68491 premium weather-resistant grill cover with mesh venting panels, hook-and-loop closures, molded rubber handles, and blue accent stitching.

Installation Limits: This cover is designed for use only when the grill is fully cooled and not in operation. It must not be placed on a grill that is in use or still retaining heat from recent use. The cover should be kept away from open flames and sparks at all times.

Compatibility: Compatible with Broil King Regal 420, Regal 440, Regal 490, Imperial 420, Imperial 440, Imperial 490, and Sovereign XL and XLS 90 series gas grill models from 2006 and newer.

Features

Features

  • Premium weather-resistant grill cover constructed with a water-resistant PVC exterior and heavy woven 900D polyester interior backing
  • Exact-fit dimensions of 63 inches wide by 25 inches deep by 46 inches high for precise coverage of compatible Broil King Regal and Imperial 400 series models
  • Integrated mesh venting panels promote airflow and reduce moisture and condensation accumulation beneath the cover during storage
  • Hook-and-loop closure straps secure the cover firmly in position and maintain a tight, wind-resistant fit
  • Molded rubber handles on both sides simplify cover removal and placement without gripping the fabric directly
  • Blue accent stitching reinforces extra-heavy seam construction for long-term structural durability in outdoor environments

Specifications

Specifications

Part Number: 68491
Brand: Broil King
Exterior Material: Water-Resistant PVC
Interior Lining: 900D Polyester Backing
Cover Width: 63 inches
Cover Depth: 25 inches
Cover Height: 46 inches
Closure Type: Hook-and-Loop

 

The Broil King 68491 Cover for Imperial Regal 400's delivers premium weather-resistant protection for compatible Broil King Regal 400, Imperial 400, and Sovereign XL series gas grills, combining a durable PVC exterior, 900D polyester backing, mesh venting, hook-and-loop closures, and molded rubber handles into an exact-fit outdoor grill cover engineered for year-round performance.

 

Support

Support

 
Product FAQ

What grill models is the Broil King 68491 cover designed to fit?

The Broil King 68491 cover is an exact-fit design for Broil King Regal 420, Regal 440, Regal 490, Imperial 420, Imperial 440, Imperial 490, and Sovereign XL and XLS 90 series gas grill models from 2006 and newer. The cover's dimensions of 63 inches wide by 25 inches deep by 46 inches high are sized to provide full enclosure of these models without excess material that could collect wind or allow the cover to shift during outdoor storage.

Why does the Broil King 68491 cover include mesh venting panels?

The mesh venting panels are designed to allow air circulation beneath the cover during storage, preventing the buildup of trapped moisture and condensation against the grill surface. Without ventilation, enclosed grill covers can trap humidity that accelerates corrosion and surface degradation on metal grill components. The mesh vents allow moisture to escape while the PVC exterior continues to block direct rain and debris from reaching the grill.

What is the purpose of the hook-and-loop closures on the Broil King 68491 cover?

The hook-and-loop closure straps secure the lower hem of the cover around the base of the grill, maintaining a tight and stable fit even in windy outdoor conditions. Without closure straps, a grill cover can lift, shift, or blow off entirely in high wind, leaving the grill exposed to weather. The hook-and-loop system provides a reliable and adjustable closure that holds the cover in position during outdoor storage without requiring tools or hardware to fasten.

What protection does the PVC exterior of the Broil King 68491 cover provide compared to standard polyester covers?

The water-resistant PVC exterior faces outward on the Broil King 68491 cover, providing a more effective moisture barrier than conventional polyester-exterior covers, which absorb water and can transfer moisture to the grill surface over time. The PVC layer also provides enhanced resistance to UV radiation, extreme temperature fluctuation, fading, and cracking compared to standard polyester materials, supporting longer cover service life across multiple outdoor seasons without significant surface degradation.

What is the function of the molded rubber handles on the Broil King 68491 cover?

The molded rubber handles are positioned on both sides of the cover to provide a firm and comfortable grip point when placing or removing the cover from the grill. Gripping a heavy PVC and polyester cover by the fabric edge can be difficult, particularly when the cover is wet or stiff from cold temperatures. The rubber handles give users a reliable grip surface that remains pliable across a wide temperature range, making the cover easier to manage during routine placement and removal.

Are there any safety requirements for using the Broil King 68491 cover?

Yes. The Broil King 68491 cover must only be placed on a grill that has been fully cooled after use. Placing the cover on a grill that is still operating or retaining heat from recent use poses a fire hazard, as the PVC and polyester materials are not rated for contact with heat sources. The cover must be kept away from open flames and sparks at all times, and should never be placed on the grill before it has returned to ambient temperature after a cooking session.

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